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闪蒸干燥机 基尔M / S奈良机械公司,日本,闪蒸干燥器在世界上的^制造商的技术合作,生产闪蒸干燥器。这种设计使用悬浮颗粒表面的材料中的水分迅速除去的固体颗粒分散在加热的气体/空气流的干燥技术。操作原理这个词闪蒸是指瞬时或快速干燥的产品。有五种主要因素支配的干燥速度。这些是:1。水分分布 这被定义为潮湿的表面的干燥介质(热空气或气体)中的可访问性。这是通过使用分散机如机械散射体,双桨馈线或笼式磨机等,通过混合在饲料中的干燥产物的产物在闪蒸干燥器实现。2。温度差 在闪蒸干燥,它是可能的,使用高的初始温度。这些都可能是由于接触时间短的结果,产品的温度从未超过气体的湿球温度,除非所有的表面水分除去。3。 AGITATION 在闪蒸干燥机,搅拌或湍流是通过使用高气体速度。蒸汽膜不断卷走从潮湿的颗粒。其结果是,除去水分几乎是瞬时的。4。颗粒结构 具有毛细管的材料将能够更迅速地得到的迅速干燥作用中的内部区域的表面自进化水分。有没有空隙的致密颗粒,是很难干燥,在一个闪蒸干燥系统。5。颗粒尺寸 通过蒸发从粒子的表面来完成干燥。因此,要除去的内部的水分,这是必要的水分通过扩散到达表面。这一转移将明显发生^迅速,更小的颗粒。典型布置 若干安排是可能的单独的应用程序,以适应规范。少数的安排都在这里显示。可以改变的需要和应用基础的基本组成部分。应用 闪蒸干燥可以考虑在几乎任何应用程序可以被转换成一个干粉滤饼,离心机蛋糕,污泥或潮湿的固体。 这种技术可以经济地使用几乎任何材料范围从热敏感的药品,如青霉素,磺胺类药物,可可蛋糕等食品原料,淀粉,纤维素,PVC,金属硬脂酸盐,矿物质,如碳酸钙陶瓷,粘土,和许多其他的化学物质,如材料。 此技术是^经济的,如果只以除去表面水分。FLASH DRYERS KILBURN manufactures Flash Dryers in technical Collaboration with M/S NARA MACHINERY COMPANY, JAPAN, the leading manufacturer of Flash Dryers in the world.This design uses suspended particle drying techniques where surface moisture of the material is rapidly removed by dispersing the particulate solids in a heated stream of gas / air.PRINCIPLE OF OPERATIONThe very word FLASH means instantaneous or rapid drying of products.There are five primary factors which govern the speed of drying. These are :1. MOISTURE DISPERSION This is defined as the accessibility of the moist surface to the drying medium (Hot air or gas). This is achieved in a flash dryer by use of a product disperser such as mechanical scatterer, double paddle feeder or cage mill etc. by mixing dried product in the feed.2. TEMPERATURE DIFFERENTIAL In flash drying it is possible to use high initial temperatures. These are possible due to short contact time with the result that the product temperature never exceeds the wet bulb temperature of the gas unless all surface moisture is removed.3. AGITATION In Flash Dryer, agitation or turbulence is accomplished by the use of high gas velocities. The vapour film is continuously swept away from moist particles. As a result, moisture removal is practically instantaneous.4. PARTICLE STRUCTURE Materials having capillaries will be able to evolve moisture to the surface from internal areas more rapidly resulting in swift drying action. Dense particles which have no voids are difficult to dry in a flash drying system.5. PARTICLE SIZE Drying is accomplished by evaporation from the surface of the particle. Therefore to remove the internal moisture, it is necessary that the moisture reaches the surface by diffusion. This transfer will obviously take place most rapidly with smaller particles.TYPICAL ARRANGEMENTS Several arrangements are possible for individual application to suit specification. A few arrangements are shown here. The basic components can be changed on need & application basis.APPLICATIONS Flash drying can be considered in almost any application where a Filter Cake, Centrifuge Cake, Sludge or Damp solids can be converted to a dry powder. This technique can be economically utilized on practically any material ranging from heat sensitive Pharmaceuticals like sulfa drugs, Penicillin, Food Materials like Cocoa Cake, Starch, Chemicals like Cellulose, PVC, Metallic Stearates, Minerals and Ceramics like Calcium Carbonates, Clay, and many other materials . This technique is most economical if only surface moisture is to be removed.离心喷雾干燥机的主要特点: 1、适用于高校、研究所和食品,医药,化工,企业,实验室生产微量颗粒粉末,对溶液如乳浊液、悬浮液具有广谱适用性, 适用于对热敏感性物的干燥如生物制品、生物农药、酶制剂等,因所喷出的物料只是在喷成雾状大小雾滴时,才受到干燥风系统,故只是瞬间受热,能保持这些活性材料在干燥后仍农药干燥机是连续式干燥设备。干燥速度快,温度低,能保证产品质量,符合药品生产GMP要求.蒸汽、电、热风炉均可配用。又称流化床,它是由空气过滤器、加热器、沸腾床主机、旋风分离器、布袋除尘器、高压离心风机、操作台组成,由于干燥物料的性质不同,配套除尘设备时,可按需要考虑,可同时选择旋风分离器、布袋除尘器常温通风干燥机由干燥仓和风机组成。常温通风干燥机按通风方式的不同有垂直气流式常温通风干燥机和径向通风式常温通风干燥机两种。 径向常旋转闪蒸干燥机技术是我国在20世纪80年代从国外引进的先进干燥技术,它克服了常规干燥设备能耗高和流化床干燥不均匀的缺点,将干燥技术和流化床技术综合为一体成为一种具有高效、节能、快速等特点的理想的干燥设备,从上世纪九十年代开始,已在我国的轻工、染料、涂料、矿山、食品、 对沸腾干燥机基本都是以流化床工作原理为基础的,其物料干燥过程的基础就是粉体的沸腾。同时在排风作用下,容器内细微粉体经捕集袋过滤后排向室外,其捕集的过程就有大量的超细粉的产生,不管是在流态沸腾还是在捕集运行中,沸腾干燥的整个过程均伴有超细的粉体运动。然而,粉 |
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